Fluid Line/Hose: Service and Repair

Transmission Fluid Cooler Tubes - 5.0L (4V), 6.2L (2V)









5.0L (4V) Transmission Fluid Cooler Tubes











6.2L (2V) Transmission Fluid Cooler Tubes










5.0L (4V) With Auxiliary Transmission Fluid Cooler









Removal

All vehicles

1. With the vehicle in NEUTRAL, position it on a hoist.

4WD (Four-Wheel Drive)

2. Disconnect the battery ground cable.

3. If equipped, remove the 6 bolts and the forward skid plate.





4. Remove the 4 bolts and the rearward skid plate.





All vehicles

NOTE: 5.0L (4V) Shown, 6.2L (2V) similar.

5. Remove the transmission fluid cooler tube secondary latches.





NOTE: 5.0L (4V) Shown, 6.2L (2V) similar.

6. Using the Transmission Cooler Line Disconnect Tool, disconnect the transmission fluid cooler tubes from the transmission fluid cooler hoses.





7. Remove the transmission fluid cooler tube bracket nut from the front of the engine.





8. Remove the transmission-to-engine bolt and transmission fluid cooler tube bracket from the engine.





9. If equipped, remove the nut and the selector lever cable splash shield.





10. NOTE: The transmission fluid cooler tube O-rings may remain in the transmission case. Carefully remove them from the case if retained.
Remove and discard the transmission fluid cooler tubes-to-transmission bolt and separate the transmission fluid cooler tubes from the transmission.






11. Remove and discard the 4 O-rings on the transmission fluid cooler tubes.





Raptor

12. Remove the 2 nuts and the heat shield.





All vehicles

13. NOTE: Right side shown, left side similar.
Remove and discard the 4 nuts and lower the front sway bar.






4WD (Four-Wheel Drive)

14. Remove the starter terminal cover.





15. Remove the nut and disconnect the starter solenoid S-terminal eyelet.





16. Remove the nut and disconnect the starter solenoid B-terminal eyelet.





17. Remove the nut and disconnect the starter motor ground cable eyelet.





18. Detach the starter wiring harness from the oil pan.





19. Remove the starter wiring harness form the front engine cover stud and position the starter wiring harness aside.





20. NOTE: Rotate the steering column so that the pinch bolt for the steering column coupler allows clearance for the upper front axle carrier mounting bushing bolt.
Remove the upper front axle carrier mounting bushing bolt.






21. Position a jack stand under the right side of the front axle.





22. Remove the axle shaft housing carrier bushing bolt.





23. Lower the right side of the front axle.

All vehicles

24. Remove the transmission fluid cooler tubes.

Installation

All vehicles

1. Route the transmission fluid cooler tubes and position them in place.

4WD (Four-Wheel Drive)

2. Raise the right side of the front axle.

3. Install the axle shaft housing carrier bushing bolt.
- Tighten to 115 Nm (85 lb-ft).






4. Install the upper front axle carrier mounting bushing bolt.
- Tighten to 115 Nm (85 lb-ft).






5. Position the starter wiring harness to the front of the engine cover stud.





6. Attach the starter wiring harness to the oil pan.





7. Connect the starter motor ground cable eyelet and install the nut.
- Tighten to 25 Nm (18 lb-ft).






8. Connect the starter solenoid B-terminal eyelet and install the nut.
- Tighten to 12 Nm (106 lb-in).






9. Connect the starter solenoid S-terminal eyelet and install the nut.
- Tighten to 5 Nm (44 lb-in).






10. Install the terminal cover.





All vehicles

NOTE: Right side shown, left side similar.

11. Position the sway bar in place and install 4 new nuts.
- Tighten to 55 Nm (41 lb-ft).






Raptor

12. Install the heat shield and the 2 nuts.
1. Tighten to 48 Nm (35 lb-ft).

2. Tighten to 23 Nm (17 lb-ft).






All vehicles

13. NOTE: Inspect the transmission case to make sure that the transmission fluid cooler tube O-rings did not remain in the transmission case. Carefully remove and discard them from the case if retained.
Install 4 new O-rings on the transmission fluid cooler tubes.






14. NOTICE: Install a new transmission fluid cooler tubes-to-transmission bolt.
Install the transmission fluid cooler tubes and a new transmission fluid cooler tubes-to-transmission bolt.
- Tighten to 30 Nm (22 lb-ft).






15. If equipped, install the selector lever cable splash shield and the nut.
- Tighten to 12 Nm (106 lb-in).






16. Install the transmission fluid cooler tube bracket and the transmission-to-engine bolt.
- Tighten to 48 Nm (35 lb-ft).






5.0L (4V)

17. Install the transmission fluid cooler tube bracket and the nut to the front of the engine.
- Tighten to 12 Nm (106 lb-in).






6.2L (2V)

18. Install the transmission fluid cooler tube bracket and the nut to the front of the engine.
- Tighten to 40 Nm (30 lb-ft).






All vehicles

19. Connect the transmission fluid cooler tubes to the transmission fluid cooler hoses.





20. Install the transmission fluid cooler tube secondary latches.





4WD (Four-Wheel Drive)

21. Install the rearward skid plate and the 4 bolts.
- Tighten to 48 Nm (35 lb-ft).






22. If equipped, install the forward skid plate and the 6 bolts.
- Tighten to 48 Nm (35 lb-ft).






23. Connect the battery ground cable.

All vehicles

24. Fill the transmission with fluid and verify correct operation. For additional information, refer to Transmission Fluid Level Check in Automatic Transmission/Transaxle &/or Transmission Control Systems. Preliminary Inspection

25. Check for leaks.