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Pinpoint Test B: The Trailer Brakes are Always Engaged




Auxiliary Brake System - Trailer Brake Control (TBC) Module

Pinpoint Test B: The Trailer Brakes are Always Engaged

NOTE: Carry out all pinpoint tests without a trailer connected to the vehicle.



Normal Operation

The braking energy provided to the trailer is varied with a Pulse Width Modulated (PWM) signal that switches between 0 volts and battery voltage, according to the Trailer Brake Control (TBC) module gain setting, the higher the duty cycle the more braking power available. With the vehicle stationary and with the manual slider switch fully to the left with a gain of 10, there should be more than 10-12 volts supplied to pin 3 of the 7-pin trailer tow connector. The TBC (Trailer Brake Control) module also receives information from the brake pressure switch (also called the speed control deactivation switch) and the stoplamp switch from the PCM over the High Speed Controller Area Network (HS-CAN) bus.

This pinpoint test is intended to diagnose the following:

- Wiring, terminals or connectors

- TBC (Trailer Brake Control) module

- Trailer

PINPOINT TEST B : THE TRAILER BRAKES ARE ALWAYS ENGAGED

NOTICE: Use the Flex Probe Kit for all test connections to prevent damage to the wiring terminals. Do not use standard multi-meter probes.

B1 CHECK FOR ANY TBC MODULE OR PCM DTCs

- Ignition ON.

- Enter the following diagnostic mode on the scan tool: TBC Module Self-Test.

- Enter the following diagnostic mode on the scan tool: PCM Self-Test.

- Retrieve and record any TBC module or PCM DTCs.

Are any TBC module or PCM DTCs retrieved?

Yes
For TBC module DTCs, REFER to DTC Chart. Trailer Brake Control Module

For PCM DTCs, REFER to Computers and Control Systems (gas engine) or Computers and Control Systems (diesel engine).

No
GO to B2.

B2 OBSERVE THE VEHICLE STOPLAMP OPERATION

- Monitor the vehicle stoplamps while pressing and releasing the brake pedal.

Do the vehicle stoplamps operate correctly?

Yes
GO to B3.

No
REFER to Lighting and Horns to diagnose the stoplamp switch.

B3 CHECK THE TBC (Trailer Brake Control) MODULE OUTPUT

NOTE: Every 4 seconds a voltage pulse is applied as a trailer connectivity test.

- Ignition OFF.

- Disconnect: Trailer Tow C4099.

- Ignition ON.

- Make sure the brake pedal is not pressed and the manual slider switch is not being applied.

- Measure the voltage between trailer tow C4099-3, circuit CAT19 (BU), harness side and ground.





Is steady voltage indicated?

Yes
GO to B4.

No
The TBC (Trailer Brake Control) module and vehicle wiring are operating correctly. SEND the trailer to an authorized camper/trailer repair facility.

B4 CHECK THE TBC (Trailer Brake Control) MODULE PWM (Pulse Width Modulated) OUTPUT CIRCUIT FOR A SHORT TO VOLTAGE

- Ignition OFF.

- Disconnect: TBC (Trailer Brake Control) Module C2142.

- Ignition ON.

- Measure the voltage between trailer tow C4099-3, circuit CAT19 (BU), harness side and ground.





Is any voltage present?

Yes
REPAIR circuit CAT19 (BU) for a short to voltage. TEST the system for normal operation.

No
GO to B5.

B5 CHECK FOR CORRECT TBC (Trailer Brake Control) MODULE OPERATION

- Disconnect the TBC (Trailer Brake Control) module connector.

- Check for:
- corrosion

- damaged pins

- pushed-out pins


- Connect the TBC (Trailer Brake Control) module connector and make sure that it seats correctly.

- Operate the system and verify the concern is still present.

Is the concern still present?

Yes
INSTALL a new TBC (Trailer Brake Control) module. REFER to Trailer Brake Control (TBC) Module . TEST the system for normal operation.

No
The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector.