Part 2

Engine









26. Position the PTU (Power Transfer Unit) support bracket in place and install the 3 bolts.
1. Tighten the 2 bolts to 70 Nm (52 lb-ft).

2. Tighten the bolt to 48 Nm (35 lb-ft).






27. Install the RH halfshaft support bracket and the 2 bolts.
- Tighten to 40 Nm (30 lb-ft).






28. Install the RH turbocharger lower bracket and the 3 bolts.
1. Tighten the bolt to 19 Nm (168 lb-in).

2. Tighten the 2 bolts to 48 Nm (35 lb-ft).






29. Install the 2 LH bottom transaxle-to-engine bolts.
- Tighten to 48 Nm (35 lb-ft).






30. Install the 4 oil pan-to-transaxle bolts.
- Tighten to 48 Nm (35 lb-ft).






31. Install 3 new torque converter bolts.
- Tighten to 55 Nm (41 lb-ft).






32. Install the inspection cover and the 2 fasteners.





33. Connect the transaxle cooler tubes and install the 2 secondary latches.





34. Connect the lower radiator hose to the radiator.





35. Attach the lower radiator hose retainer to the cooling fan and shroud.





36. NOTE: Align the index marks for the LH Charge Air Cooler (CAC) tube.
Connect the lower LH CAC (Charge Air Cooler) tube to the LH turbocharger.

- Tighten to 5 Nm (44 lb-in).






37. Using a new O-ring seal and gasket seal, install the upper A/C tube to the A/C compressor and install the nut.
- Tighten to 15 Nm (133 lb-in).






38. Install the A/C tube bracket and bolt to the rear of the A/C compressor.
- Tighten to 25 Nm (18 lb-ft).






39. Install a new engine oil filter.
- Tighten to 5 Nm (44 lb-in) and then rotate an additional 180 degrees.






40. Line up the index marks on the rear driveshaft to the index marks on the PTU (Power Transfer Unit) flange made during removal and install the 4 new bolts.
- Tighten to 70 Nm (52 lb-ft).






41. Connect the fuel supply tube.





42. Install the Evaporative Emission (EVAP) tube assembly and connect the quick connect coupling to the intake manifold.





43. Connect the EVAP (Evaporative Emission) valve electrical connector and attach to the intake manifold.





44. Connect the EVAP (Evaporative Emission) tube quick connect coupling.





45. If equipped, attach the engine block heater harness to the radiator support wiring harness.

46. Connect the upper radiator hose to the intake manifold coolant tube.





47. Install the ground wire and bolt to the engine front cover.
- Tighten to 10 Nm (89 lb-in).






48. Connect the 2 heater hoses to the intake manifold.





49. NOTE: Align the index marks for the RH CAC (Charge Air Cooler) tube.
Install the RH CAC (Charge Air Cooler) tube and tighten the clamps.

- Tighten to 5 Nm (44 lb-in).






50. Attach the wiring harness pin-type retainer and connect the transaxle control cable to the shift cable bracket.