Fuel Pump Assembly

Fuel Pump Assembly

WARNING: Before beginning any service procedure, REFER to Safety Warnings . Failure to follow this instruction may result in serious personal injury.

Special Tool(s)






Exploded View

Fuel Pump Assembly










Removal

1. Remove the fuel tank. REFER to Fuel Tank .

2. NOTE: Clean the FP (Fuel Pump) module connections, couplings, flange surfaces and the immediate surrounding area of any dirt or foreign material.
Detach the fuel vapor tube, disconnect the fuel supply tube-to- FP (Fuel Pump) module quick connect coupling. REFER to Quick Connect Coupling - Type 1 . Remove the 3 fuel tank shield nut and remove the fuel tank shield.
- To install, tighten to 9 Nm (80 lb-in).





3. NOTICE: Carefully install the lock ring wrench to avoid damaging the FP (Fuel Pump) module when removing the lock ring.

NOTICE: The FP (Fuel Pump) module must be handled carefully to avoid damage to the float arm.

NOTE: The FP (Fuel Pump) module will have residual fuel remaining internally, drain into a suitable container.

NOTE: Inspect the mating surfaces of the FP (Fuel Pump) module flange and the fuel tank O-ring seal contact surfaces. Do not polish or adjust the O-ring seal contact area of the fuel tank flange or the fuel tank. Install a new FP (Fuel Pump) module or fuel tank if the O-ring seal contact area is bent, scratched or corroded.

NOTE:

Using the lock ring wrench, rotate the lock ring counterclockwise and remove the FP (Fuel Pump) module lock ring. Remove the FP (Fuel Pump) module from the fuel tank.

- Remove and discard the FP (Fuel Pump) module O-ring seal.






Installation

1. To install, reverse the removal procedure.

1. Make sure the alignment arrows on the FP (Fuel Pump) module and the fuel tank meet before tightening the FP (Fuel Pump) module lock ring.

2. Tighten the FP (Fuel Pump) lock ring until it meets the stop tabs on the fuel tank.