Generator Clutch

Generator Clutch

WARNING: Before beginning any service procedure, REFER to Safety Warnings . Failure to follow this instruction may result in serious personal injury.

Exploded View










Removal

1. Remove the generator. REFER to Generator - 2.0L GDI .

2. Using a small screwdriver or similar tool, insert the tool through the soft rubber area on the center of the pulley cap and pry off the cap. Discard the cap.

3. NOTICE: Do not insert anything into the fins of the generator to prevent the rotor inside the generator from turning. Inserting items into the generator could result in damage to the generator.

NOTE: Use a 17 mm hex tool bit, to remove the clutch pulley.

NOTE: The shaft and rotor will turn during removal.
Insert a 17 mm hex tool into the clutch pulley. Install an impact gun onto the hex tool and use the impact gun to remove the clutch pulley. A couple of short bursts with the impact gun will remove the clutch pulley.

Installation

1. Hand start the clutch pulley onto the generator shaft.

2. NOTE: Use a 17 mm hex tool bit, to install the clutch pulley.

NOTE: Use a 17 mm, 55 lb-ft green torque stick, to install the clutch pulley.
Insert a 17 mm hex tool into the clutch pulley and install a 17 mm, 55 lb-ft green torque stick on the hex tool.

3. NOTICE: Do not insert anything into the fins of the generator to prevent the rotor inside the generator from turning. Inserting items into the generator could result in damage to the generator.

NOTE: The shaft and rotor will turn during installation.
While holding the outer diameter of the clutch pulley, torque the clutch pulley using the impact gun and the 17 mm, 55 lb-ft green torque stick for 3-4 seconds. This makes sure the proper torque has been applied.
- Tighten to 75 Nm (55 lb-ft).

4. Install a new cap onto the pulley with the rubber button facing inwards.

5. Install the generator. REFER to Generator - 2.0L GDI .