Operation CHARM: Car repair manuals for everyone.
Home >> Freightliner >> 2008 >> Sprinter 2500 V6-3.0L DSL Turbo >> Repair and Diagnosis >> Powertrain Management >> Fuel Delivery and Air Induction >> Fuel Tank >> Service and Repair >> Installation
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Installation







INSTALLATION

1. Using a Transmission Jack, raise the Fuel Tank.




2. Reconnect the Evaporative Emission Vent Line (1) to the Fuel Tank (2).




3. Install the Center Fuel Tank Strap (1). Tighten strap bolt to 56 Nm (41 ft. lbs.).
4. Reconnect the Fuel Feed line (2) and Fuel Return line (3).




5. Reconnect the harness connector (1).




6. Install the Fuel Filler Tube Grommet (3).
7. Reconnect the harness connector (1).




8. Install the front and rear Fuel Tank Straps (2). Tighten strap bolts to 56 Nm (41 ft. lbs.).




9. Install the tie straps (2).




10. Install the Fuel Filler Tube (2) and the Fuel Filler Tube Fastener (1).




11. Install the Fuel Filler Tube Panel (2) and install the 4 Fuel Filler Tube Panel Fasteners (4).
12. Install the Fuel Filler Door (3) and the Gas Cap (2), then install the 2 Fuel Filler Door Fasteners (1).
pro multis · About Operation CHARM