Operation CHARM: Car repair manuals for everyone.

Assembly of the Differential

1. Left side gear thrust washer.
2. Cam unit. Refer to CAM UNIT ASSEMBLY.
3. Right side gear thrust washer.
4. Right clutch plates with guide clips.





- Assemble alternately.
5. Right side gear.
6. Thrust block, pinion thrust washer, and pinion gear.
A. Place the pinion gears into the differential 180° apart.
B. Rotate the gears and thrust block into position.
C. The open side of the thrust block must face the small window opening.
7. Pinion shaft.
8. A new lockscrew. Install finger tight.
- Tighten to specifications after installed in the vehicle.
9. Governor assembly and latching bracket.

Fig. 11 Governor & Latching Bracket Installation.:





- The straight end of the latching bracket spring must be over and outside the governor assembly shaft.
10. Stop pin (9 1/2 inch only).
- Press the pin flush with the case.
11. Governor bushing.
- Use the bushing with a straight hole, not a tapered hole.
- Press the bushing in far enough to give 0.1016 to 0.508 mm (0.004 to 0.020 inch) shaft end play.
12. Latching bracket bushing.
- Press in far enough to eliminate all end play. Some 9 1/2 inch bushings have a tapered hole. Do not use a straight bushing, use only a tapered bushing.