Assembly of the Differential
1. Left side gear thrust washer.2. Cam unit. Refer to CAM UNIT ASSEMBLY.
3. Right side gear thrust washer.
4. Right clutch plates with guide clips.
- Assemble alternately.
5. Right side gear.
6. Thrust block, pinion thrust washer, and pinion gear.
A. Place the pinion gears into the differential 180° apart.
B. Rotate the gears and thrust block into position.
C. The open side of the thrust block must face the small window opening.
7. Pinion shaft.
8. A new lockscrew. Install finger tight.
- Tighten to specifications after installed in the vehicle.
9. Governor assembly and latching bracket.
Fig. 11 Governor & Latching Bracket Installation.:
- The straight end of the latching bracket spring must be over and outside the governor assembly shaft.
10. Stop pin (9 1/2 inch only).
- Press the pin flush with the case.
11. Governor bushing.
- Use the bushing with a straight hole, not a tapered hole.
- Press the bushing in far enough to give 0.1016 to 0.508 mm (0.004 to 0.020 inch) shaft end play.
12. Latching bracket bushing.
- Press in far enough to eliminate all end play. Some 9 1/2 inch bushings have a tapered hole. Do not use a straight bushing, use only a tapered bushing.