Operation CHARM: Car repair manuals for everyone.
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Disassemble

Remove or Disconnect

Tools Required:
J 6435 External Snap Ring Pliers
J 8433 Puller Set
J 37825 Puller Plate Assembly
J 37827 Puller Pilot
J 37828 Puller Fingers
J 37872 Spanner Wrench


Removing The Nut:





^ Insert the two pins of the J 37872 into any two threaded holes of the clutch front plate. Hold the clutch plate stationary.

1. Hex nut using a 14 mm socket.

Removing The Clutch Plate:





2. Clutch front plate using J 37825.
^ Align the puller center bolt to the compressor shaft.
^ Thumb tighten the three puller bolts into the threaded holes.
^ Turn the center bolt to the right with the socket wrench until the front plate is loosened.

Removing The Internal Snap Ring:





3. External front housing snap ring with J 6435.
4. Rotor pulley assembly.
^ Insert J 37828 into the groove

Removing The Rotor Pulley:





^ Insert J 37827 over the exposed shaft.
^ Align the thumb head bolts of J 8433 to the puller fingers and tighten.

Removing The Rotor Pulley (2 Of 2):





^ Turn the puller center bolt to the right with a socket wrench until the rotor pulley is free.

5. Clutch coil.
^ Loosen the coil lead wire from the clip on top of the compressor front housing.

Removing The Coil Snap Ring:





^ Remove. the snap ring. Remove the coil.