Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Internal Components





REMOVE OR DISCONNECT
1. Front output shaft spacer from the front output shaft.





2. Front output shaft, drive chain, and driven sprocket from the rear case half.
3. Magnet from the rear case half.





4. Input shaft from the sun gear shaft.





5. Sun gear shaft, sun gear shaft bearing, drive sprocket spacer, drive sprocket, and viscous clutch as an assembly, from the planet carrier assembly.





6. Sun gear shaft thrust washer.





7. Planet carrier assembly and the planet carrier assembly thrust washer from the output shaft assembly.





8. Extension housing bolts from the extension housing.
9. Breather assembly from the extension housing.
10. Extension housing from the rear case half.
- Turn the rear case half over and support the output shaft assembly from the inside of the rear case half.





11. Output shaft bearing snap ring from the output shaft bearing.





12. Ring gear snap ring from the gear ring.





13. Output shaft assembly from the ring gear.