Differential Assembly Installation
^ Tools Required
- J36612 Bearing Installer (K1, and K2 models)
- J36613 Bearing Installer Bearing Installer (K3 model)
- J36513 Driver Handle
- J36599 Sleeve Adjusting Wrench
- J36615 Adjuster Plug Wrench (K3 model)
- J36603 Side Bearing Cup Installer
1. For the K1, and K2 models, use the J36513 and the J36612 in order to install the bearings to the sleeves.
2. For the K3 model, use the J36613 Bearing Installer in order to install the adjuster plug.
3. For the K3 model, install the new O-ring seal to the adjuster plug.
4. For the K1, and K2 models, use the and the J36599 in order to install the sleeves to the carrier case.
5. For the K3 model, use the J36615 in order to install the right sleeve to the carrier case.
Use the J36599 in order to install the adjuster plug.
6. Use the J36603 with the J36513 in order to install the side bearing cups.
7. Install the differential assembly to the carrier case half.
^ Place the differential assembly into the carrier case half which contains the pinion gear.
^ For K1, and K2 models, use the J36599 in order to turn the left sleeve in until the backlash is felt between the ring and the pinion.
8. For the K3 model, use the J36615 in order to turn the adjuster plug in until the backlash is felt between the ring and the pinion.
9. Remove the carrier case from the J36599
10. Install the carrier case halves.
Do not use sealer at this time.
If the carrier halves do not make complete contact, use the J36599 in order to back out the right sleeve.
11. Install the bolts.
Tighten the bolts to 47 Nm (35 ft. lbs.).