Assemble

Installation Procedure





1. Bend the lock over the sleeves.
For the K3 model, bend the lock over the sleeves on the right side.





2. For the K3 model, install the bolt and the lock.

Removal Procedure





1. Remove the bolts.
2. Remove the right carrier case half.
3. Clean the carrier case and the axle tube sealing surfaces.
Remove all the grease and the oil.

Installation Procedure

^ Tools Required
- J36600 Axle Output Shaft Seal Installer (K1, K2 models)
- J22833 Output Shaft Seal Installer (K3)
- J33842 Pilot Bearing Installer
- J36616 Bushing Replacer Set





1. Apply a bead of sealer GM P/N 105942 or the equivalent to one carrier case half sealing surface.
2. Install the right carrier case half.
3. Install the bolts.
Tighten the bolts to 47 Nm (35 ft. lbs.).





4. For the K1, and K2 models, use the J36600 Axle in order to install the left seal. Drive the seal into place with a soft faced hammer.
5. For the K3 model, use the J22833 in order to install the left seal. Drive the seal into place with a soft faced hammer.
6. Install the shaft.
Drive in place with a brass hammer.





7. Use the J33842 in order to install the bearing to the output shaft.
8. Install the output shaft to the carrier.





9. Install the vent plug.
Use a small amount of sealer GM P/N 105942 or the equivalent on the threads.





10. Use the J36616 in order to install the bushings.