Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la
If it fails: lemon-manuals.org.ua

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Piston, Engine

GENERAL SPECIFICATIONS

Pistons and Pins
Piston - Piston Diameter - Measured Over Skirt Coating 96.002 - 96.036 mm (3.779 - 3.78 inch)
Piston - Piston to Bore Clearance - Production 0.036 to 0.016 mm (0.0014 to 0.0006 inch)
Piston - Piston to Bore Clearance - Service Limit with Skirt Coating Worn Off 0.071 mm (0.0028 inch)
Pin - Piston Pin Fit in Connecting Rod Bore 0.02 - 0.043 mm - interference (0.00078 - 0.00169 inch - interference)
Pin - Piston Pin Clearance to Piston Pin Bore - Production 0.007 - 0.02 mm (0.00027 - 0.00078 inch)
Pin - Piston Pin Clearance to Piston Pin Bore - Service 0.007 - 0.021 mm (0.00027 - 0.00082 inch)
Pin - Piston Pin Diameter 23.997 - 24.0 mm (0.9447 - 0.9448 inch)