Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Clutch Pilot Bearing Removal
5. Oil Level Indicator and Tube Removal
6. Exhaust Manifold Removal - Left Side
7. Exhaust Manifold Removal - Right Side
8. Water Pump Removal
9. Throttle Body Assembly Removal
10. Fuel Rail and Injectors Removal
11. Intake Manifold Removal
12. Coolant Air Bleed Pipe Removal
13. Engine Valley Cover Removal
14. Valve Rocker Arm Cover Removal - Left Side
15. Valve Rocker Arm Cover Removal - Right Side
16. Valve Rocker Arm and Push Rod Removal
17. Cylinder Head Removal - Left Side
18. Cylinder Head Removal - Right Side
19. Valve Lifter Removal
20. Oil Filter, Adapter, and Pan Cover Removal
21. Oil Pan Removal
22. Engine Front Cover Removal
23. Crankshaft Rear Oil Seal Housing Removal
24. Oil Pump, Screen and Crankshaft Oil Deflector Removal
25. Timing Chain and Sprocket Removal
26. Camshaft Removal
27. Piston, Connecting Rod, and Bearing Removal
28. Crankshaft and Bearing Removal
29. Engine Block Plug Removal
30. Engine Block Cleaning and Inspection
31. Cylinder Boring and Honing
32. Crankshaft and Bearing Cleaning and Inspection
33. Crankshaft Balancer Cleaning and Inspection
34. Engine Flywheel Cleaning and Inspection
35. Electric Machine Cleaning and Inspection
36. Piston and Connecting Rod Disassemble
37. Piston, Connecting Rod, and Bearing Cleaning and Inspection
38. Piston and Connecting Rod Assemble
39. Camshaft Bearing Removal
40. Camshaft and Bearings Cleaning and Inspection
41. Camshaft Bearing Installation
42. Timing Chain and Sprocket Cleaning and Inspection
43. Valve Rocker Arm and Push Rod Cleaning and Inspection
44. Valve Lifter and Guide Cleaning and Inspection
45. Cylinder Head Disassemble
46. Cylinder Head Cleaning and Inspection
47. Valve Guide Reaming, and Valve and Seat Grinding
48. Cylinder Head Assemble
49. Oil Pump Disassemble
50. Oil Pump Cleaning and Inspection
51. Oil Pump Assemble
52. Engine Front Cover Cleaning and Inspection
53. Crankshaft Rear Oil Seal Housing Cleaning and Inspection
54. Engine Valley Cover Cleaning and Inspection
55. Valve Rocker Arm Cover Cleaning and Inspection
56. Oil Pan Cleaning and Inspection
57. Intake Manifold Cleaning and Inspection
58. Exhaust Manifold Cleaning and Inspection
59. Coolant Air Bleed Pipe Cleaning and Inspection
60. Water Pump Cleaning and Inspection
61. Thread Repair
62. Service Prior to Assembly
63. Engine Block Plug Installation
64. Crankshaft and Bearing Installation
65. Piston, Connecting Rod, and Bearing Installation
66. Camshaft Installation
67. Timing Chain and Sprocket Installation
68. Oil Pump, Screen and Crankshaft Oil Deflector Installation
69. Crankshaft Rear Oil Seal Housing Installation
70. Crankshaft Rear Oil Seal Installation
71. Engine Front Cover Installation
72. Crankshaft Front Oil Seal Installation
73. Oil Pan Installation
74. Oil Filter, Adapter, and Pan Cover Installation
75. Valve Lifter Installation
76. Cylinder Head Installation - Left Side
77. Cylinder Head Installation - Right Side
78. Valve Rocker Arm and Push Rod Installation
79. Valve Rocker Arm Cover Installation - Left Side
80. Valve Rocker Arm Cover Installation - Right Side
81. Engine Valley Cover Installation
82. Coolant Air Bleed Pipe Installation
83. Intake Manifold Installation
84. Fuel Rail and Injectors Installation
85. Throttle Body Assembly Installation
86. Water Pump Installation
87. Exhaust Manifold Installation - Left Side
88. Exhaust Manifold Installation - Right Side
89. Oil Level Indicator and Tube Installation
90. Clutch Pilot Bearing Installation
91. Engine Flywheel Installation
92. Crankshaft Balancer Installation
93. Engine Prelubing