Operation CHARM: Car repair manuals for everyone.

Handling Connectors


Handling Connectors





* Make sure the connectors are clean and have no loose wire terminals.
* Make sure multiple cavity connectors are packed with grease (except watertight connectors).
* All connectors have push-down release type locks (A).





* Some connectors have a clip on their side used to attach them to a mount bracket on the body or on another component. This clip has a pull type lock.
* Some mounted connectors cannot be disconnected unless you first release the lock and remove the connector from its mount bracket (A).





* Never try to disconnect connectors by pulling on their wires; pull on the connector halves instead.
* Always reinstall plastic covers.





* Before connecting connectors, make sure the terminals (A) are in place and not bent.





* Check for loose retainer (A) and rubber seals (B).





* The backs of some connectors are packed with grease. Add grease if necessary. If the grease is contaminated, replace it.





* Insert the connector all the way and make sure it is securely locked.
* Position wires so that the open end of the cover faces down.