Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Water Pump: Service and Repair

Water Pump Assembly - Exploded View:






1. Remove Timing Belt, refer to Engine/Timing Components/Timing Belt.
2. Remove thermostat housing and water pump inlet pipe.
3. Remove alternator bracket.
4. Remove the water pump and O-ring.
5. Replace all gaskets and O-rings when installing water pump.
6. Reverse procedure to install.

NOTE: When refilling cooling system, loosen bleed bolt on heater valve or water outlet, as equipped, and allow coolant to flow out until stream is free from bubbles.