Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Overhaul

Evaporator Overhaul




1. Remove the self-tapping screws and clips from the housing.
2. Carefully separate the housings as required to obtain access to the capillary tube in the housings.
3. Pull out the capillary tube of the thermostat from the evaporator fins.
4. Separate the housings and remove the evaporator covers.
5. Remove the expansion valve, if necessary.

- Assemble the evaporator in the reverse of disassembly, and:
^ Install the expansion cover capillary tube against the suction line, and wrap it with tape.
^ Reinstall the thermostat capillary tube in its original location.
^ Reassemble the upper and lower housings with the clips, make sure there are no gaps between them.