Condenser HVAC: Service and Repair

Condenser Replacement




1. Recover the refrigerant using a Refrigerant Recovery/Recycling System.
2. Disconnect the A/C pressure switch connector and condenser fan connector.
3. Remove the compressor clutch connector from the condenser fan shroud.
4. Disconnect the discharge hose and condenser pipe.

CAUTION: Cap the open fittings immediately to keep moisture and dirt out of the system.

5. Remove the suction hose clamp bolt and condenser brackets.
6. Remove the condenser assembly by pulling it up.

NOTE:
^ Be careful not to damage the condenser fins when removing/installing the condenser.
^ Be careful not to hit the side of the radiator during removal/installation.
7. Install in the reverse order of removal, and:
^ Add refrigerant oil.
^ Replace 0-rings with new ones at the pipe joints, and apply a thin coat of refrigerant oil before installing them.
^ Charge the A/C system.
^ Test the A/C system performance.