Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Starter Motor

STANDARD WHEN NEW

Mica Depth 0.4 - 0.5 mm (0.016 - 0.020 in)
Commutator Runout 0 - 0.02 mm (0 - 0.001 in)
Commutator O.D. 28.0 - 28.1 mm (1.102 - 1.106 in)
Brush Length 15.8 - 16.2 mm (0.62 - 0.64 in)
Brush Spring Tension (1.4 KW Starter) 16 - 18 Nm (3.5 - 4.0 lbs)
Brush Spring Tension (1.6 KW Starter) 16 - 18 Nm (3.5 - 4.0 lbs)


SERVICE LIMIT

Mica Depth 0.15 mm (0.006 in)
Commutator Runout 0.05 mm (0.002in)
Commutator O.D. 27.5 mm (1.08 in)
Brush Length 10.0 mm (0.39 in)
Brush Spring Tension (1.4 KW Starter) 16 - 18 Nm (3.5 - 4.0 lbs)
Brush Spring Tension (1.6 KW Starter) 16 - 18 Nm (3.5 - 4.0 lbs)