Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Assembly

Ensure dirt or other foreign matter is not allowed to contaminate brake fluid. Do not mix different types of brake fluid, as they might not be compatible.
1. Clean piston and caliper bore with brake fluid, then inspect for wear or damage.
2. Apply brake cylinder grease to new piston seal and install seal in cylinder groove.
3. Install piston boot, then the boot retaining clip.
4. Lubricate caliper cylinder and piston with brake fluid, then install piston in cylinder with dished end facing in.
5. Install pad spring in caliper housing.
6. Install caliper assembly.