Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

EGR Valve: Description and Operation

Exhaust Gas Recirculation Valve:





PURPOSE
The Exhaust Gas Recirculation (EGR) Valve, located at the right side of the intake manifold near the throttle body, allows a measured amount of exhaust gas to be recycled into the intake flow.

OPERATION
The EGR valve has a diaphragm with a pintle rod attached to one end of it and a spring pushing on the other end of it (keeping the valve closed). When vacuum is applied to the diaphragm, it overcomes the spring pressure, pulling the pintle rod out of it's seat. This opens the passage, allowing gas recirculation. The amount of recirculation is directly relative to applied vacuum.