Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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System Specifications



Torque Sequence:






1. Tighten the cylinder head bolts is sequence to 29 Nm (3.0 kgf.m, 22 ft. lbs.)

NOTE:
- Recommend using a beam-type torque wrench. When using a preset-type torque wrench, be sure to tighten slowly and not to overtighten.
- If a bolt makes any noise while you are torquing it, loosen the bolt, and retighten it from the 1st step.






2. Mark the bolt head and the cylinder head as shown.
3. Tighten the cylinder head bolts until the mark on the bolt head align to the mark on the cylinder head (turn the bolt 90°) twice.
4. If using a new cylinder head bolt, tighten the bolt 90° further.



Exhaust Manifold:




EXHAUST MANIFOLD


Timing Components:




TIMING COVER AND COMPONENTS


Lower Block:




LOWER BLOCK

Lower Block:




OIL PUMP AND BALANCER GEAR CASE

Balance Shafts:




BALANCER SHAFT

Connecting Rods:




CONNECTING ROD TORQUE

Drive Plate (A/T) Torque/Sequence:




FLEX PLATE TORQUE AND SEQUENCE

Intake System:




INTAKE AND CHAMBER

Camshaft And Rocker Arm:




CAMSHAFT AND VALVE TRAIN