Operation CHARM: Car repair manuals for everyone.

Part 1 of 2

Mainshaft End play Standard or new 0.14 - 0.21 mm
Service limit Adjust
Diameter of transmission housing ball bearing contact area Standard or new 27.987 - 28.000 mm
Service limit 27.94 mm
Diameter of 4th/5th gears contact area Standard or new 34.987 - 35.000 mm
Service limit 34.94 mm
Diameter of 6th gear contact area Standard or new 38.984 - 39.000 mm
Service limit 38.94 mm
Diameter of clutch housing ball bearing contact area Standard or new 28.002 - 28.015 mm
Service limit 27.95 mm
Runout Standard or new 0.02 mm Maximum
Service limit 0.05 mm
Mainshaft 3rd gear I.D. Standard or new 40.009 - 40.025 mm
Thickness Standard or new 35.09 - 35.17 mm
Service limit 34.97 mm
End play Standard or new 0.06 - 0.19 mm
Service limit 0.03 mm
Mainshaft 3rd gear distance collar I.D. Standard or new 28.002 mm
O.D. Standard or new 34.989 - 35.000 mm
Length Standard or new 35.23 - 35.28 mm
Mainshaft 4th and 5th gears I.D. Standard or new 47.009 - 47.025 mm
Thickness Standard or new 31.89 - 31.97 mm
Service limit 31.77 mm
End play Standard or new 0.06 - 0.19 mm
Service limit 0.3 mm
Mainshaft 4th and 5th gears distance collar I.D. Standard or new 35.002 - 35.012 mm
O.D. Standard or new 41.989 - 42.000 mm
Length Standard or new 32.03 - 32.08 mm
Mainshaft 6th gear I.D. Standard or new 44.009 - 44.025 mm
Thickness Standard or new 28.89 - 28.97 mm
Service limit 28.77 mm
End play Standard or new 0.06 - 0.19 mm
Service limit 0.3 mm
Countershaft Diameter of rear side cover needle bearing contact area Standard or new 30.020 - 30.029 mm
Service limit 29.97 mm
Diameter of transmission housing side needle bearing contact area Standard or new 34.002 - 34.018 mm
Service limit 33.95 mm
Diameter of 2nd gear contact area Standard or new 43.984 - 44.000 mm
Service limit 43.93 mm
Diameter of clutch housing side ball bearing contact area Standard or new 28.002 - 28.015 mm
Service limit 27.95 mm
Runout Standard or new 0.02 mm Maximum
Service limit 0.05 mm
Countershaft 1st gear I.D Standard or new 57.010 - 57.029 mm
Thickness Standard or new 31.18 - 31.26 mm
Service limit 31.06 mm
End play Standard or new 0.04 - 0.22 mm
Service limit 0.3 mm
Countershaft 1st gear distance collar O.D. Standard or new 50.987 - 51.000 mm
Length Standard or new 28.03 - 28.08 mm
Countershaft 2nd gear I.D. Standard or new 43.984 - 44.000 mm
Thickness Standard or new 32.88 - 32.96 mm
Service limit 32.76 mm
End play Standard or new 0.04 - 0.17 mm
Service limit 0.3 mm