Part 2 of 2
Countershaft reverse gear | I.D. | Standard or new | 50.009 - 50.025 mm | |
Thickness | Standard or new | 26.38 - 26.46 mm | ||
Service limit | 26.26 mm | |||
End play | Standard or new | 0.4 - 0.22 mm | ||
Service limit | 0.3 mm | |||
Countershaft reverse gear distance collar | O.D. | Standard or new | 37.989 - 38.000 mm | |
Length | Standard or new | 25.53 - 25.58 mm | ||
Secondary shaft | Diameter of ball bearing contact area | Standard or new | 31.002 - 31.013 mm | |
Service limit | 30.95 mm | |||
Diameter of propeller shaft sie tapered roller bearing contact area | Standard or new | 41.002 - 41.018 mm | ||
Service limit | 40.95 mm | |||
Diameter of transmission housing side tapered roller bearing contact area | Standard or new | 35.009 - 35.025 mm | ||
Service limit | 34.96 mm | |||
Runout | Standard or new | 0.02 mm Maximum | ||
Service limit | 0.05 mm | |||
Starting torque (preload) | Standard or new | 1.86 - 2.84 Nm | ||
Service limit | Adjust | |||
Shift fork | Finger thickness | 1-2 shift fork | Standard or new | 7.4 - 7.6 mm |
3-4 shift fork | Standard or new | 6.2 - 6.4 mm | ||
5-6 shift fork | Standard or new | 6.2 - 6.4 mm | ||
Reverse shift fork | Standard or new | 6.2 - 6.4 mm | ||
Fork-to-synchro sleeve clearance | Standard or new | 0.35 - 0.65 mm | ||
Service limit | 1.00 mm | |||
Groove | to 1-2 shift lever | Standard or new | 7.2 - 17.4 mm | |
Service limit | 17.1 mm | |||
to shift arm A | Standard or new | 17.2 - 17.4 mm | ||
Service limit | 17.1 mm | |||
Shift arm A | I.D. | Standard or new | 16.000 - 16.027 mm | |
Finger width | Standard or new | 16.8 - 17.0 mm | ||
Service limit | 16.7 mm | |||
Shift arm A-to-shift forks | Standard or new | 0.2 - 0.6 mm | ||
Service limit | 0.7 mm | |||
1-2 shift lever | Finger width | Standard or new | 17.0 - 17.2 mm | |
Service limit | 16.9 mm | |||
Lever-to-shift forks and pieces clearance | Standard or new | 0 - 0.4 mm | ||
Service limit | 0.5 mm | |||
1-2 shift piece | Groove | to shift arm A | Standard or new | 17.2 - 17.4 mm |
Service limit | 17.1 mm | |||
3-4 shift piece | Groove | to shift arm A | Standard or new | 17.2 - 17.4 mm |
Service limit | 17.1 mm | |||
Reverse shift piece | Groove | to 1-2 shift arm A | Standard or new | 17.2 - 17.4 mm |
Service limit | 17.1 mm | |||
to shift arm A | Standard or new | 17.2 - 17.4 mm | ||
Service limit | 17.1 mm | |||
Synchro ring | Ring-to-gear clearance (ring pushed against gear) | 5th and 6th gears | Standard or new | 0.75 - 1.00 mm |
Service limit | 0.4 mm | |||
Reverse gear | Standard or new | 0.85 - 1.10 mm | ||
Service limit | 0.4 mm | |||
Double cone | Outer syncro ring-to-synchro cone clearance | 1st and 2nd gears | Standard or new | 0.70 - 1.09 mm |
Service limit | 0.3 mm | |||
3rd and 4th gears | Standard or new | 0.90 - 1.39 mm | ||
Service limit | 0.3 mm | |||
Synchro cone-to-gear clearance (ring pushed against gear) | 1st, 3rd and 4th gears | Standard or new | 0.50 - 1.04 mm | |
Service limit | 0.3 mm | |||
2nd gear | Standard or new | 0.65 - 1.78 mm | ||
Service limit | 0.3 mm | |||
Outer synchro ring-to-gear clearance (ring pushed against gear) | 1st, 3rd and 4th gears | Standard or new | 0.95 - 1.68 mm | |
Service limit | 0.6 mm | |||
2nd gears | Standard or new | 0.70 - 1.82 mm | ||
Service limit | 0.6 mm | |||
Oil pump | Inner rotor-to-outer rotor radial clearance | Standard or new | 1.14 mm Maximum | |
Service limit | 0.20 mm | |||
Rotor-to-transmission housing clearance | Radial clearance | Standard or new | 0.1 - 0.2 mm | |
Service limit | 0.22 mm | |||
Axial clearance | Standard or new | 0.03 - 0.07 mm | ||
Service limit | Adjust |