Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Service Specifications

Pressure Plate and Clutch Disc





Diaphragm spring fingers height:
Standard (New): 0.6 mm (0.02 inch) max.
Service Limit: 1.0 mm (0.04 inch)






Plate warpage:
Standard (New): 0.03 mm (0.001 inch) max.
Service Limit: 0.15 mm (0.006 inch)






Clutch disc thickness:
Standard (New): 8.5 - 9.1 mm (0.34 - 0.36 inch) max.
Service Limit: 5.8 mm (0.23 inch)






Rivet depth:
Standard (New): 1.65 - 2.25 mm (0.065 - 0.089 inch) max.
Service Limit: 0.8 mm (0.03 inch)






Pressure plate mounting bolts in a crisscross pattern. Tighten the bolts in several steps to prevent warping the diaphragm spring.


Flywheel





Flywheel runout:
Standard (New): 0.06 mm (0.002 inch) max.
Service Limit: 0.15 mm (0.006 inch)






Flywheel mounting bolts in a crisscross pattern in several steps.