Transfer Output Shaft
Transmission Housing Bearing ReplacementSpecial Tools Required
^ Driver 07749-0010000
^ Attachment, 72 x 75 mm 07746-0010600
1. Remove the transfer output shaft bearing (A) from the transmission housing (B). If the bearing is press-fitted, remove the bearing by heating the housing to about 212°F (100°C) with a heat gun (C). Do not heat the housing more than 212°F (100°C).
2. Install the new bearing in the housing, use the special tools to seat the bearing in the housing.
3. Select the 24 mm thrust shim.
Transfer Output Shaft Bearing Replacement
Special Tools Required
^ Driver, 40 mm I.D. 07746-0030100
^ Attachment, 35 mm I.D. 07746-0030400
1. Remove the transfer output shaft bearing (A) with a universal two-jaw puller (B) and a bearing separator (C). Place a shaft protector (D) between the transfer output shaft and a puller to prevent damaging the shaft.
2. Install the new bearing (A) on the transfer output shaft (B) with the special tools and a press.
3. Select the 24 mm thrust shim.
Transfer Thrust Clearance Inspection
NOTE: If the transfer output shaft, transmission housing, or torque converter housing is replaced, the output shaft thrust clearance must be adjusted with the 24 mm thrust shim.
1. Install the transfer output shaft in the torque converter housing.
2. Measure the distance (A) between the torque converter housing surface (B) and the 24 mm thrust shim mounting surface (C) of the transfer output shaft, then note the measurement (Measurement A).
3. Measure the distance (B) between the transmission housing surface (C) and the bearing inner race (D), then note the measurement (Measurement B). Do not push the bearing inner race while measuring the distance.
4. Calculate the thickness of the 24 mm thrust shim using the formula.
Formula:
Output Shaft Thrust Clearance including
24 mm Thrust Shim Thickness
= Measurement B - Measurement A + Transmission Housing Gasket Thickness (0.5 ± 0.1 mm)
Output Shaft Thrust Clearance
Standard: 0 - 0.484 mm (0 - 0.019 inch)
Example:
Measurement A: 37.0 mm (1.475 inch)
Measurement B: 38.5 mm (1.516 inch)
24 mm Thrust Shim Thickness:
Thick= 38.5 - 37.0 + (0.5 + 0.1) + 0.01 - 0.484 = 1.626
Thin= 38.5 - 37.0 + (0.5 - 0.1) - 0.01 = 1.890
NOTE: The 24 mm thrust shim thickness allowance is 1.626 - 1.890 mm (0.064 - 0.074 inch) you can use the shims number A, B, or C in this case.
5. Select the 24 mm thrust shim from the following table.
THRUST SHIM, 24 mm