Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Rack Guide Removal/Installation

Rack Guide Removal/installation

NOTE: During removal/installation, do not allow dust, dirt, or other foreign materials to enter the gearbox.





1. Loosen the locknut (A), then remove the rack guide screw (B), spring (C), and rack guide (D).
2. Apply multipurpose grease to the sliding surface of the rack guide, and install it onto the gearbox housing.
3. Coat the new O-ring (E) with multipurpose grease, and carefully fit it on the rack guide screw groove.
4. Install the spring, rack guide screw, and locknut.
5. Adjust the rack guide screw. After adjusting, check that the rack moves smoothly by sliding the rack right and left.