Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

EGR Passage Removal and Installation

EGR Passage Removal and Installation

Removal
1. Drain the engine coolant.
2. Remove the air cleaner housing.
3. Remove the harness holder (A) from the bracket, then remove the harness holder bracket (B).





4. Remove the upper radiator hose (A), heater hose (B), and water bypass hose (C).





5. Remove the air cleaner housing brackets.





6. Disconnect the exhaust gas recirculation (EGR) valve connector.
7. Remove the EGR passage.





8. Remove the EGR valve.





Installation
1. Install the EGR valve (A) with a new gasket (B).





2. Install the EGR passage (A) with a new gasket (B).





3. Connect the EGR valve connector.
4. Install the air cleaner housing brackets.





5. Install the upper radiator hose (A), heater hose (B), and water bypass hose (C).





6. Install the harness holder bracket (A), then install the harness holder (B).





7. Install the air cleaner housing.
8. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater valve open.