Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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With Manual Transmission

Transfer Assembly Installation

NOTE:
^ While installing the transfer assembly on the transmission, do not allow dust or other foreign particles to enter the transmission.
^ Be careful not to damage the clutch housing with transfer gear.

1. Apply manual transmission fluid (MTF) to the new O-ring, (A). Then install it on the transfer assembly (B), then install the 10 x 20 mm dowel pin (C) on the transmission.





2. Apply manual transmission fluid (MTF) to the transfer gear and transmission contact area, then install the transfer assembly on the transmission.
3. Install the propeller shaft (A) on the transfer assembly (B) by aligning the reference marks (C) you made.





4. Refill the transmission with recommended manual transmission fluid (MTF).
5. Start the engine, and run it to normal operating temperature (the radiator fan comes on). Turn the engine off, and check the fluid level.
6. Test-drive the vehicle.