Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Mainshaft Disassembly

Mainshaft Disassembly
1. Remove the ball bearing, tapered cone ring, distance collar, synchro ring and 5th synchro sleeve.
2. Support 5th gear (A) on steel blocks, and press the mainshaft out of the 5th synchro hub (B). Use of a jaw-type puller can cause damage to the gear teeth.





3. Support the 3rd gear (A) on steel blocks, and press the mainshaft out of the 3rd/4th synchro hub (B). Use of a jaw-type puller can cause damage to the gear teeth.