EGR Passage Removal and Installation
EGR Passage Removal and Installation
Removal
1. Drain the engine coolant. Service and Repair
2. Remove the air cleaner housing. Testing and Inspection
3. Remove the harness holder (A) from the bracket, then remove the harness holder bracket (B).
4. Disconnect the upper radiator hose (A), the heater hose (B), and the water bypass hose (C).
5. Remove the air cleaner housing brackets.
6. Disconnect the exhaust gas recirculation (EGR) valve connector.
7. Remove the EGR passage.
8. Remove the EGR valve.
Installation
1. Install the EGR valve (A) with a new gasket (B).
2. Install the EGR passage (A) with a new gasket (B).
3. Connect the EGR valve connector.
4. Install the air cleaner housing brackets.
5. Install the upper radiator hose (A), the heater hose (B), and the water bypass hose (C).
6. Install the harness holder bracket (A), then install the harness holder (B).
7. Install the air cleaner housing. Testing and Inspection
8. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater valve open. Service and Repair