Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Intake Manifold Removal/Installation






Intake Manifold Removal and Installation

View

1. Intake Manifold Exploded View

Exploded View





Removal

NOTE: Refer to the Exploded View if needed during this procedure.

1. Intake Air Duct





1. Remove the intake air duct.

2. Throttle Body - Move





1. Disconnect the EVAP canister hose (A) and the brake booster vacuum hose (B).





2. Disconnect the connector (A).

3. Remove the harness clamp bracket (B).





4. Move the throttle body without disconnecting the hoses.

3. Intake Manifold Assembly





1. Remove the intake manifold lower bracket.





2. Remove the intake manifold (A).





3. Disconnect the PCV hose (A).

Installation

NOTE: Refer to the Exploded View if needed during this procedure.

1. Intake Manifold Assembly





1. Connect the PCV hose (A).





2. Install the intake manifold (A) with new gaskets (B).





3. Install the intake manifold lower bracket.

2. Throttle Body - Move





1. Install the throttle body (A) with a new gasket (B).





2. Install the harness clamp bracket (A).

3. Connect the connector (B).





4. Connect the EVAP canister hose (A) and the brake booster vacuum hose (B).

3. Intake Air Duct





1. Install the intake air duct.

4. Tubes, Hoses, and Connectors After Installation Check

1. After installation, check that all tubes, hoses, and connectors are installed correctly.