Removal and Replacement
Brake Pedal Removal and Installation
Removal
1. Steering Joint Cover
1. Remove the steering joint cover (A).
2. Driver's Dashboard Undercover
1. Turn the lock knob (A) 90 °, then gently pull down the front edge of the driver's dashboard undercover (B) to detach the clip (C).
2. Pull away the undercover to release the pin (D) from the holder (E), then remove the driver's dashboard undercover.
3. Brake Pedal Assembly
1. Disconnect the connector (A).
2. Remove the harness clip (B).
3. Remove the brake pedal position switch (C) by turning it 45 ° counterclockwise.
4. Remove the lock pin (D) and the clevis pin (E).
5. Remove the brake pedal with the bracket (F).
Installation
1. Brake Pedal Assembly
1. Install the brake pedal with the bracket (A).
2. Install the lock pin (B) and the clevis pin (C).
3. Install the brake pedal position switch (D) by turning it 45 ° clockwise.
4. Install the harness clip (E).
5. Connect the connector (F).
2. Brake Pedal Height - Inspection
1. Pull back the carpet, and find the cutout (A) in the insulation.
2. Measure the pedal height (B) from the left side middle of the pedal pad (C) to the floor (D) without the insulation.
3. If the pedal height is not as specified, adjust the pedal height.
3. Brake Pedal Position Switch - Adjustment
1. Lift up on the brake pedal by hand. Push in the brake pedal position switch until its plunger is fully pressed (threaded end (A) touching the pad (B) on the pedal arm).
2. Turn the switch 45 ° clockwise to lock it. The gap between the brake pedal position switch and the pad is automatically adjusted to 0.7 mm (0.028 in) by locking the switch. Make sure the brake lights go off when the pedal is released.
4. Brake Pedal Free Play - Check
1. Turn the ignition switch to LOCK (0).
2. Inspect the free play (A) at the brake pedal pad (B) by pushing the brake pedal by hand. If the brake pedal free play is out of specification, adjust the brake pedal position switch (C). If the brake pedal free play is insufficient, it may result in brake drag.
Free play: 1-5 mm (0.04-0.20 in)
5. Driver's Dashboard Undercover
1. Install the driver's dashboard undercover (A). Make sure the clip (B) snap into place securely, and the pin (C) into the holder (D) securely.
2. Turn the lock knob (E) 90 °.
6. Steering Joint Cover
1. Install the steering joint cover (A).