Engine Installation
Engine Installation
Special Tools Required
- Engine Support Hanger, A and Reds AAR-T1256
- Engine Hanger Balance Bar VSB02C000019
- 2008 V6 Attachment Arm SIL02C000033
- Subframe Adapter VSB02C000016
*Available through Honda Tool and Equipment Program 888-424-6857
1. Install the engine mount brackets and the accessory brackets, then tighten their bolts to the specified torque.
2. Position the engine/transmission under the vehicle. Be sure that they are properly aligned. Carefully lower the vehicle until the engine/transmission are properly positioned in the engine compartment. Make sure the vehicle is not resting on any part of the engine/transmission. Support the engine/transmission with a chain hoist (A) and carefully raise the engine/transmission into place.
NOTE: Reinstall the mounting bolts/support nuts in the sequence given in the following steps. Failure to follow this sequence may cause excessive noise and vibration, and reduce engine mount life.
3. Remove the cowl top side lid (A) from both sides.
4. With the engine support hanger (AAR-T1256) on its side, insert the hanger beam (B) through the opening, then rotate it over the damper (C).
5. Install the engine hanger balance bar (VSB02C000019). Attach the front arm (A) to the front cylinder head with several spacers (B) and a 10 x 1.25 mm bolt (C). Remove the rear arm from the engine hanger balance bar, then install the 2008 V6 attachment arm (SIL02C000033). Attach the 2008 V6 attachment arm to the rear cylinder head with an 8 x 1.25 mm bolt (D).
6. Install the engine support hanger (AAR-T1256) onto the vehicle as shown, and attach the hook to the slotted hole in the engine hanger balance bar. Tighten the wing nut (E) by hand, and lift and support the engine/transmission.
NOTE:
- Be careful when working around the windshield.
- Be careful not to damage the hood opener cable when installing the engine support hanger at the front bulkhead.
- AAR-T1256 two sets required for stacking two cross section bars.
7. Install the new mounting bolts into the upper half of the side engine mount bracket. Tighten the bolts to the specified torque.
8. Remove the chain hoist, then raise the vehicle on the lift.
9. Using the subframe adapter (VSB02C000016) and a transmission jack, raise the front subframe up to the body.
10. Loosely install the new front subframe mounting bolts (four) (A), the 12 x 1.25 mm bolts (four) (B), new bolts (two) (C), and the stiffeners (D).
11. Align the front subframe with the subframe alignment pin.
12. Remove the transmission jack and the subframe adapter.
13. Tighten the rear engine mount base mounting bolts (A), then connect the rear engine mount actuator connector (B).
14. Tighten the lower transmission mount mounting bolts (A) and the ground cable (B).
15. Install the A/C compressor (A), then connect the A/C compressor clutch connector (B).
16. Lower the vehicle on the lift.
17. Remove the engine support hanger, the engine hanger balance bar, and the 2008 V6 attachment arm, then install the cowl top side lids on both sides.
18. Tighten the new front engine mount bolt (A), then install the front engine mount stop (B) using new nuts, and connect the front engine mount actuator connector (C), and install the harness clamps (D).
19. Loosen the mounting bolts (A) for the upper half of the side engine mount bracket, then retighten them to the specified torque.
20. Install the radiator Service and Repair.
21. Raise the vehicle on the lift.
22. Connect the power steering pressure switch connector.
23. Connect the power steering hose (A) and the ATF cooler hoses (B).
NOTE: Check the installation location of the ATF cooler hose clamps Service and Repair.
24. 4WD model: Install the transfer assembly .
25. Install a new set ring on the end of each driveshaft, then install the driveshafts Front Driveshaft Installation.
26. Connect the suspension lower arms to the knuckles.
27. Connect the stabilizer links to the dampers Front Stabilizer Link Removal/Installation.
28. Connect the tie-rod end ball joints to the knuckles.
29. Install exhaust pipe A using new gaskets (B) and new self-locking nuts (C).
30. Install the front subframe stiffener using new bolts.
31. Install the splash shield Splash Shield Replacement.
32. Install the front wheels.
33. Lower the vehicle on the lift.
34. Install the harness clamps, and connect the front secondary HO2S connector.
35. Install the connector bracket (A) to the front cylinder head.
36. Install the harness clamp bracket (A) to the rear cylinder head.
37. Connect the heater hoses (A).
38. Connect the power steering pump outlet hose (A) with a new O-ring (B), and the power steering pump inlet hose (C).
39. Install the power steering hose bracket (D) to the rear cylinder head cover.
40. Install the drive belt Service and Repair.
41. Connect the engine wire harness connector (A) and the PCM connectors (B), then install the harness clamps (C).
42. Install the PCM cover (A).
43. Connect the positive alternator cable (A) to the under-hood fuse/relay box, then install the harness clamps (B).
44. Remove the steering wheel holder tool, then connect the steering joint onto the steering gearbox pinion shaft.
45. Install the steering joint cover.
46. Connect the brake booster vacuum hose (A) and the EVAP canister hose (B).
47. Connect the fuel feed hose (A), then install the quick-connect fitting cover (B) Fuel Line/Quick-Connect Fitting Installation.
48. Install the shift cable Service and Repair.
49. Connect the starter subharness connector.
50. Connect the positive starter cable (A), then install the harness clamps (B).
51. Install the battery base (A), then install the harness clamps (B) and the auxiliary under-hood fuse/relay box (C).
52. Install the air cleaner Service and Repair.
53. Install the intake air duct (A), then connect the breather pipe (B).
NOTE: When tightening the screw of the hose band (C), align the edge of the hose band (D) with the mark (E) painted on the hose band. If you tighten the screw over the mark, replace the hose band.
54. Install the engine cover.
55. Do the battery installation procedure.
56. Install the bulkhead cover Front Bulkhead Cover Replacement.
57. Inspect for fuel leaks. Turn the ignition switch to ON (II) (do not operate the starter) so the fuel pump runs for about 2 seconds and pressurizes the fuel line. Repeat this operation three times, then check for fuel leaks at any point in the fuel line.
58. Refill the engine with engine oil Service and Repair.
59. Refill the transmission with ATF ATF Replacement.
60. Move the shift lever to each gear, and verify that the A/T gear position indicator follows the transmission range switch.
61. Refill the reservoir with power steering fluid Testing and Inspection.
62. Refill the radiator with engine coolant.
63. Do the power steering system bleeding procedure.
64. Do the cooling system bleeding procedure Service and Repair.
65. Check for fluid leaks.
66. Do the PCM reset procedure.
67. Do the PCM idle learn procedure PCM Idle Learn Procedure.
68. Do the CKP pattern clear/CKP pattern learn procedure.
69. Inspect the idle speed Testing and Inspection.
70. Inspect the ignition timing Testing and Inspection.
71. Check the wheel alignment Service and Repair.