Mode Door Replacement - Upper

Mode Door Replacement - Upper

Removal Procedure

Note: The upper mode door is serviced with the upper HVAC module case.




1. Remove the HVAC module. Refer to HVAC Module Assembly Replacement (HVAC Module Assembly Replacement).
2. Disconnect the electrical connector from the mode actuator.
3. Remove the screws from the mode actuator.
4. Remove the mode actuator from the HVAC module assembly (1).
5. If equipped remove the heat stakes (1) from the HVAC module (2) with a screwdriver and a hammer.




6. If equipped remove the HVAC module assembly screws.
7. Separate the HVAC module assembly.
8. Remove the lever (7) from the upper mode door/upper HVAC module case (6).

Installation Procedure




1. Install the lever (7) to the upper mode door/upper HVAC module case (6).
2. Install the HVAC module assembly halves.

Caution: Refer to Fastener Caution (Fastener Caution).

Note: For every heat stake removed ensure that you install a screw.

3. Install the screws to the HVAC module assembly.

Tighten the screws to 1.6 Nm (14 lb in).

4. Install the mode actuator to the HVAC module assembly.
5. Install the screws to the mode actuator.

Tighten the screws to 1.6 Nm (14 lb in).

6. Connect the electrical connector to the mode actuator.
7. Install the HVAC module. Refer to HVAC Module Assembly Replacement (HVAC Module Assembly Replacement).