Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Water Pump: Service and Repair

1. Drain cooling system, then disconnect radiator outlet and water bypass hoses from water pump.

Fig. 37 Water Pump Assembly:





2. Remove drive belt, then the water pump pulley, Fig. 37.
3. Remove timing belt covers and tensioner.
4. Remove water pump mounting bolts, then the alternator brace.
5. Remove water pump assembly.
6. Reverse procedure to install. Tighten nuts and bolts to specifications, install timing belt tensioner, then adjust belt tension as outlined under Timing Belt.