Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Removal





TIMING BELT COMPONENTS

DISASSEMBLY


1. Loosen the coolant pump pulley bolt.
2. Loosen the generator bolt.
3. Remove the coolant pump pulley and belt.
4. Remove the crankshaft pulley
5. Remove the timing belt cover.





6. Move the timing belt tensioner pulley toward the coolant pump, and temporarily secure it.
7. Remove the camshaft from the camshaft sprocket.
8. Remove the camshaft sprocket.
9. Remove the timing belt.





NOTE: If the timing belt is reused, make an arrow mark indicating the turning direction (or the front of the engine) to make sure that the belt is reinstalled in the same direction as before.

10. Remove the crankshaft sprocket bolts. Remove the crankshaft sprocket and flange.

11. Remove the timing belt tensioner.

INSPECTION

Timing Belt

1. Check the belt for oil or dust deposits. Replace it necessary. Small deposits should be wiped away with a dry cloth or paper. Do not clean with solvent.











2. When the engine is overhauled or belt tension adjusted carefully check the belt. If any of the following flaws are evident, replace the belt.

Sprockets and Tensioner





1. Check the camshaft sprocket, crankshaft sprocket, tensioner pulley, and idler pulley for abnormal wear, cracks, or damage. Replace as necessary.





2. Inspect the tensioner pulley and the idler pulley for easy and smooth pulley rotation and check for play or noise. Replace as necessary.