Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Exhaust Gas Recirculation: Testing and Inspection




EXHAUST GAS RECIRCULATION SYSTEM (U.S.A FEDERAL & CANADA) INSPECTION
1. Disconnect the vacuum hose (green stripe) from the EGR valve body, and connect a vacuum pump via the three way terminal.
2. Check the following points when the engine is both cold (engine coolant temperature 20°C [68°F] or below) and warm (engine coolant temperature 80°C [176°F)] or higher).




[When the engine is cold]




[When the engine is warm]




3. Disconnect the three-way terminal and connect the hand vacuum pump directly to the Exhaust Gas Recirculation (EGR) valve.
4. Check whether the engine stalls or the idling is unstable when a vacuum of 27kPa (7.9 in. Hg) or higher is applied during idling.