Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

System Specifications

SERVICE SPECIFICATIONS
Tip Clearance:
Drive Gear:
Specification 0.16 - 0.21 mm (0.0063 - 0.0083 inch)
Limit 0.25 mm (0.0098 inch)
Driven Gear:
Specification 0.13 - 0.18 mm (0.0051 - 0.0071 inch)
Limit 0.25 mm (0.0098 inch)
Side Clearance:
Drive Gear:
Specification 0.08 - 0.14 mm (0.0031 - 0.0055 inch)
Limit 0.25 mm (0.0098 inch)
Driven Gear:
Specification 0.06 - 0.12 mm (0.0024 - 0.0047 inch)
Limit 0.25 mm (0.0098 inch)
Relief Spring:
Free Length 46.6 mm (1.835 inch)
Load (61 N (13.5 lbs.) 40.1 mm (1.579 inch)

TORQUE SPECIFICATIONS
Oil Pump Sprocket Nut 50 - 60 Nm (36 - 43 ft. lbs.)
Front Case Bolt:
M8 x 30 27 - 34 Nm (20 - 25 ft. lbs.)
Except M8 x 30 20 - 27 Nm (14 - 20 ft. lbs.)
Driven Gear Bolt 34 - 40 Nm (25 - 29 ft. lbs.)