Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Brake Pedal Assy: Testing and Inspection

SERVICE BRAKE PEDAL INSPECTION AND ADJUSTMENT





1. Turn the stop lamp switch until the clearance between the outer case of the stop lamp switch and pedal arm reaches the standard value, and then secure the stop lamp switch with the lock nut.
Clearance between pedal and stop lamp switch "A": 0.5 - 1.0 mm (0.02 - 0.039 inch)





2. Adjust the stop lamp switch until the free play of the brake pedal reaches the standard value.
Brake pedal free play "B": 3 - 8 mm (0.12 - 0.32 inch)