Accelerator Pedal: Service and Repair

Components:

REMOVAL




1. Remove the bushing and inner cable of the accelerator arm side.




2. After disconnecting the accelerator switch connector, loosen the bolts of the accelerator arm bracket and remove.

INSPECTION
1. Check the inner and outer cable for damage.
2. Check the cable for smooth movement.
3. Check the accelerator arm for deformation.
4. Check the return spring for deterioration.
5. Check the connection of the bushing to end metal fitting.
6. Check that the accelerator switch operates properly.

INSTALLATION

Accelerator Assembly Grease Points:

1. When installing the return spring and accelerator arm, apply multi-purpose grease around each moving point of the accelerator arm.

Accelerator Bracket Sealant Points:

2. Apply sealant to the bolt mounting hole, and tighten the accelerator arm bracket.

Tightening torque
Accelerator arm bracket bolts: 8 - 12 N.m (80 - 120 kg.cm, 5.8 - 7.2 lb.ft)

3. Securely install the resin bushing of the accelerator cable on the end of the accelerator arm.

Accelerator Cable, Pedal End Grease Point:

4. Apply multipurpose grease around the cable end.