Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Exhaust System: Service and Repair



REMOVAL


Main Muffler


CAUTION
Before removing or inspecting the exhaust system, ensure that the exhaust system is cool


1. Disconnect the main muffler from the center exhaust pipe.






2. Remove the rubber hangers and the main muffler.


Front Exhaust Pipe (including Catalytic Converter)

1. Remove the front exhaust pipe from the center exhaust pipe.





2. Remove the front exhaust pipe bolt and the exhaust manifold pipe mounting nuts.






3. Remove the front exhaust pipe from the rubber hanger.

Inspection
1. Check the mufflers and pipes for leaks, corrosion and damage.
2. Check the rubber hangers for deterioration and cracks.


Installation
1. Temporarily install the front exhaust pipe, the catalytic converter assembly, the center exhaust pipe and the main muffler, in this order.
2. Install the rubber hangers so that they hang equally left and right.
3. Tighten the parts securely and then confirm that there is no interference with any components.