Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la
If it fails: lemon-manuals.org.ua

Or, hide this message: temporarily or permanently

Alternator Brush: Service and Repair




Replace the brushes if they are worn to the limit line.
1. Unsolder the pigtail and remove the old brush and spring.
2. Install the brush spring and a new brush in the brush holder.
3. Insert the brush so that there is a space of 2 to 3 mm (0.079 to 0.118 in.) between the limit line and the end of the brush holder.
4. Solder the pigtail to the brush holder.