Accelerator Pedal: Service and Repair

Components:

REMOVAL
1. Remove the bushing and inner cable of the accelerator arm.




2. Pull the left side of the accelerator pedal toward you, and then remove the accelerator pedal from the accelerator arm.




3. Loosen the bolts of the accelerator arm bracket and remove.

INSPECTION
1. Check the inner and outer cable for damage.
2. Check the cable for smooth movement.
3. Check the accelerator arm for deformation.
4. Check the return spring for deterioration.
5. Check the connection of the bushing to end metal fitting.
6. Check that the accelerator switch operates properly.
7. Measure the resistance of the injectors between the terminals using an ohmmeter.
Resistance :13-16 Ohm [at 20 °C (68 °F)]




8. If the resistance is not within specification, replace the injector.

INSTALLATION




1. When installing the return spring and accelerator arm, apply multi-purpose grease around each moving point of the accelerator arm.




2. Apply sealant to the bolt mounting hole and tighten the accelerator arm bracket.

Tightening torque:
Accelerator arm bracket bolts: 8 - 12 Nm(80 - 120 kg.cm, 6 - 7 lb-ft)




3. Securely install the resin bushing of the accelerator cable on the end of the accelerator arm.