Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Fuel Tank: Service and Repair

FUEL TANK

REMOVAL






CAUTION: When lifting up or down vehicle, be sure to place blocks between vehicle and lifter to prevent fuel tank from being damaged.

1. Remove front muffler and main muffler assembly.
2. Remove profeller shaft assembly(4WD only).
3. Remove fuel tank under cover.




4. Remove clamp(3EA) for fuel filler hose(A), leveling hose(B) and ventilation(C).




5. Support fuel tank with jack and remove fuel tank straps(2EA).




6. Unfasten parking brake cable mounting bolts(2EA) in each right and left sides.
7. Lifting down fuel tank slowly, remove fuel pump wiring connector, and then main fuel hose and return fuel hose connected to fuel tank.
8. Disconnect fuel sender wiring connector.
9. Remove fuel tank.

INSTALLATION

1. Installation is in reverse order of removal.