Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Service Limits

Front Pad thickness
Standard value 11.0 mm (0.43 in.)
Service limit 2.0 mm (0.0787 in.)

Front brake disc thickness
Standard value 26.0 mm (1.02 in)
Limit 24.0 mm ( 0.94 in)
Front brake disc run out
Limit 0.05 mm (0.0020 in) or less
Thickness variation should not exceed 0.005 mm (0.0002 in) (circumference) and 0.01 mm (0.0004 in) (radius) at any directions

Rear Pad thickness
Standard value 10.0 mm (0.39 in)
Service limit 2.0 mm (0.0787 in)

Rear brake disc thickness
Standard value 10.0 mm (0.39 in)
Limit 8.4 mm ( 0.33 in)
Brake disc run out
Limit 0.05 mm (0.0020 in) or less

Brake shoe lining thickness
Standard 3.9 - 4.5 mm (0.15 - 0.177 in)
Service limit 1.0 mm (0.039 in)

Drum inside diameter
Standard 203.2 mm (8.0 in)
Drum roundness
Service limit 0.06 mm (0.00236 in)