Transfer Case Installation
TRANSFER CASEINSTALLATION
[DIESEL 2.2L]
1. Installation is in reverse order of removal.
CAUTION: Must use a, now O-ring (47354-39300) which is placed between the transaxle and the transfer case.
2. Remove the filler plug (A).
3. Refill the specification to the specified quantity.
Specification: API GL-5, SAE 75w/90
Quantity: Approx 0.8L
[GASOLINE 2.7L]
1. Install the transfer assembly to the transaxle.
NOTE: To install the transfer easily, install it by moving the pinion left and right directions, and slightly rotating the inner drive shaft of transfer assembly.
2. Install the transfer mounting bolts (4EA).
TORQUE: 62-67 Nm (6.2-6.7 kgf.m, 44.8-48.5 lb-ft)
3. Install the transfer mounting bracket.
TORQUE:
47-51 Nm (4.7-5.1 kgf-m, 34.0-36.9 lb-ft) - 2EA
24-28 Nm (2.4-2.8 kgf.m, 17.4-20.3 lb-ft) - 2EA
4. Tighten the exhaust manifold mounting nuts (7EA).
TORQUE: 30-35 Nm (3.0-3.5 kgf.m, 21.7-25.3 lb-ft)
5. Tighten the heat protector (A) mounting nuts (3EA).
TORQUE: 11.8-14.7 Nm (1.2-1.5 kgf.m, 8.7-10.8 lb-ft)
6. Tighten the pinion case mounting bolts (6EA).
TORQUE: 37-40 Nm (3.7-4.0 kgf.m, 14.5-21.7 Lb-ft)
7. Refill the transfer oil through the filler plug.
8. Install the front exhaust pipe assembly (A).
9. Install the drive shaft (RH) to the transfer assembly, lower arm ball joint mounting and steering bar tie rod ball joint.
10. Lower the vehicle down.
11. Install the engine side cover (RH) and the wheel and tire (RH).
12. Install the oxygen sensor connector bracket and connect the oxygen sensor connector (A,B). (Engine room right side).
13. Connect the battery negative (-) cable.