Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Service Limits

FRONT BRAKE PAD
Measured the pad thickness






FRONT BRAKE DISC RUN OUT
Brake disc run out at about 5mm (0.2 in) from the outer circumference of the brake disc
Limit: 0.03 mm (0.0012 in) or less


FRONT BRAKE DISC THICKNESS
Measured on the disc thickness at 4 positions at least.
Standard value: 22.0 mm (0.87 in)
Limit: 20.0 mm ( 0.79 in)

Thickness variation should not exceed 0.005 mm (0.0002 in) (circumference) and 0.05 mm (0.0020 in) (radius) at any directions.






DRUM INSIDE DIAMETER
Standard: 203.2 mm (8.0 in)
Drum roundness
Service Limit: 0.06 mm (0.00236 in)






DRUM BRAKE LINING THICKNESS
Standard: 3.9 - 4.5 mm (0.15 - 0.177 in.)
Service limit: 1.0 mm (0.039 in.)