Brake Pedal Assy: Service and Repair

BRAKE PEDAL

COMPONENTS:

COMPONENTS (ADJUSTABLE PEDAL):

REMOVAL
1. Remove the lower crash pad. Remove the brake switch connector.
3. Remove the trans cable (A) in case of the adjustable brake pedal.





4. Remove the mounting bolt(A) of the peal position sensor connector in case of the adjustable brake pedal.





5. Remove the snap pin connecting the booster.
6. Remove the hinge shaft connecting the pedal tray.
7. Remove the brake pedal.

INSTALLATION
1. Installation is the reverse of removal.

CAUTION: Coat the inner surface of the bushings with the specified grease.

Specified grease: LiG-2
2. Before inserting the pin, apply the specified grease to the clevis pin.





3. Install the snap pin.
4. Adjust the brake pedal height and free play.

CAUTION: Before connecting trans cable, be sure that position of pivot pin (A) is initialized.





5. Install the stop lamp switch.

INSPECTION
1. Check the bushing for wear.
2. Check the brake pedal for bending or twisting.
3. Check the brake pedal return spring for damage.
4. Check the stop lamp switch.
1) Connect a circuit tester to the connector of stop lamp switch, and check whether or not there is continuity when the plunger of the stop lamp switch is pushed in and when it is released.
2) The stop lamp switch is in good condition if there is no continuity when plunger(A) is pushed.