Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Transmission Position Sensor/Switch: Service and Repair





Removal

1. Remove the shift control cable assembly and the connector from the neutral start switch.
2. Using a screwdriver, pry off the lock washer.




3. Remove the nut to remove the lock washer and the washer.




4. Remove the seal bolt to remove the neutral start switch.






Installation

1. Temporarily install the neutral start switch with the new seal bolt.

Bolt size(10) :M8x1.25x30mm (Seal bolt)


CAUTION:
Tighten the bolt after adjusting the neutral start switch to "N" position.




2. Install the washer and the lock washer with the nut.

Tightening torque :
6 - 8 Nm(0.6 - 0.8 kgf.m, 4.34 - 5.78 lb-ft)





3. Using a screwdriver, stake the lock washer.




4. Adjust the manual valve lever shaft to "N" position.
5. Set SST to the manual valve lever shaft.
6. Align the reference line of the special service tool(09452-3M400) with the neutral reference line of the neutral start switch, and tighten the bolt.

Tightening torque :
10 - 16 Nm(1.0 - 1.6 kgf.m, 7.23 - 11.57 lb-ft)





7. Adjust the manual valve lever shaft to "P" position.
8. Install the shift control cable assembly and the connector to the neutral start switch.