Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Removal





Removal

1. Drain engine oil.
2. Remove RH front wheel.
3. Remove RH side cover.
4. Remove the front exhaust pipe.
5. Remove the alternator from engine.
6. Remove the drive belt.
7. Turn the crankshaft and align the white groove on the crankshaft pulley with the pointer on the lower cover.
8. Remove the timing belt.
9. Remove the lower oil pan(A).





CAUTION:
- Insert the SST between the oil pan and the ladder frame by tapping it with a plastic hammer in the direction of 1 arrow.
- After tapping the SST with a plastic hammer along the direction of 2 arrow around more than 2/3 edge of the oil pan, remove it from the ladder frame.
- Do not turn over the SST abruptly without tapping. It is result in damage of the SST.

10. Remove oil screen.
Remove the 2bolts(B), oil screen(A) and gasket.




11. Remove the upper oil pan(A).




12. Remove the oil pump case(A).




(1) Remove the screws(B) from the pump housing, then separate the housing and cover(A).




(2) Remove the inner and outer rotors.